Welding and Fabrication Technician

The Welding and Fabrication Technician course is designed to provide specialized training in welding and metal fabrication. This course combines theoretical knowledge with practical skills, preparing you for a successful career in various industries. You will learn to create and assemble metal structures using different welding techniques and fabrication methods.

What you'll learn?

  • Fundamentals of welding and fabrication
  • Techniques for MIG, TIG, and Stick welding
  • Safety practices and equipment handling
  • Metal cutting, shaping, and forming techniques
  • Blueprint reading and interpretation
  • Welding symbols and terminology
  • Fabrication of metal structures and components
  • Quality control and inspection methods
  • Maintenance of welding and fabrication equipment
  • Application of welding codes and standards

Course summary:

The Welding and Fabrication Technician course offers comprehensive training in both welding and metal fabrication. You will gain hands-on experience in creating and assembling metal structures, ensuring precision and quality in every project.

  • Detailed understanding of welding and fabrication processes
  • Practical skills in MIG, TIG, and Stick welding
  • Proficiency in metal cutting, shaping, and forming
  • Ability to read and interpret blueprints and welding symbols
  • Knowledge of safety practices and equipment maintenance
  • Techniques for quality control and inspection

Practical training:

  • Hands-on practice with various welding techniques (MIG, TIG, Stick)
  • Real-time projects on metal cutting, shaping, and forming
  • Workshops on safety practices and equipment maintenance
  • Exercises in blueprint reading and welding symbols
  • Training in the fabrication of metal structures and components
  • Quality control and inspection methods
  • Field visits to industrial welding and fabrication sites
  • Projects on advanced welding and fabrication techniques
  • Practical application of welding codes and standards

Course syllabus:

  • Overview of Welding Processes (SMAW, GMAW, GTAW, FCAW)
  • Introduction to Fabrication Techniques
  • Roles and Responsibilities of a Welding and Fabrication Technician
  • Safety in Welding and Fabrication (PPE, Hazard Awareness)
  • Welding Principles and Techniques
  • Welding Metallurgy and Material Properties
  • Heat Control and Manipulation Techniques
  • Welding Positions and Procedures
  • SMAW Equipment and Setup
  • Electrode Selection and Preparation
  • SMAW Techniques and Applications
  • Welding Positions and Joint Configurations

GMAW

  • Eqipment and Setup
  • Wire Selection and Preparation
  • GMAW Techniques and Applications
  • Welding Positions and Joint Configurations
  • GTAW Equipment and Setup
  • Tungsten Electrode Selection and Preparation
  • GTAW Techniques and Applications (Steel, Stainless Steel, Aluminum)
  • Advanced GTAW Applications and Welding Positions
  • FCAW Equipment and Setup
  • Flux-Cored Wire Selection and Preparation
  • FCAW Techniques and Applications
  • Comparisons with GMAW and SMAW
  • Visual Inspection Techniques
  • Non-Destructive Testing (NDT) Methods (Radiographic, Ultrasonic)
  • Welding Defects Analysis and Repair
  • Quality Control and Documentation
  • Blueprint Reading and Interpretation
  • Layout and Measurement Techniques
  • Cutting and Shaping Metal (Saws, Shears, Plasma Cutting)
  • Joining Methods (Welding, Riveting, Bolting)
  • Metal Forming Techniques (Bending, Rolling, Pressing)
  • Machining Basics (Drilling, Milling, Turning)
  • CNC Machining and Programming Basics
  • Tooling and Fixture Design

Structural Steel Components and Connections

  • Welding Procedures for Structural Fabrication
  • Assembly and Erection Techniques
  • Welding Codes and Standards (AWS, ASME)
  • Pipe Welding Techniques (SMAW, GMAW, GTAW)
  • Pipe Layout and Fit-up
  • Pipe Cutting and Beveling Methods
  • Welding Positions and Procedures for Pipe
  • Welding of Dissimilar Metals
  • Thin Sheet Metal Welding Techniques
  • Welding Automation and Robotics
  • Welding in Challenging Environments (Underwater, Confined Spaces)
  • Hazards in Welding and Fabrication (Fumes, Noise, Heat)
  • Ventilation and Extraction Systems
  • Fire Safety and Prevention Measures
  • Personal Health and Long-term Safety Considerations
  • Communication Skills for Technicians
  • Workplace Ethics and Professional Conduct
  • Continuing Education and Certification
  • Career Paths in Welding and Fabrication
  • Welding and Fabrication Projects (Structural, Pipe, Sheet Metal)
  • Project-Based Learning and Fabrication Challenges
  • Simulation of Real-World Welding and Fabrication Scenarios
  • Application of Skills in Lab Settings and Workshops
  • Written and Practical Assessments
  • Continuous Progress Evaluation
  • Certification upon Mastery of Skills and Competencies

Career Scope:

Upon completing the Welder course, graduates can explore career opportunities in various sectors, including:

  • Manufacturing companies
  • Construction firms
  • Automotive industry
  • Shipbuilding and repair yards
  • Aerospace industry
  • Oil and gas sector
  • Industrial maintenance companies
  • Metal fabrication shops
  • Pipeline construction and maintenance
  • Educational institutions (as welding instructors)